| CATEGORY 5e & CATEGORY 6 PLUG |
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ROUND CABLE ASSEMBLE PROCEDURE |

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- Cut cable and slide S.R. onto cable , trim back
cable jacket to expose approximately 1.70 inches (41mm)of shielded contuctor.
- Cut off alumium foil and peel with folding back
shielding over cable jacket to expose conductors, slip the drain wire or braid
shielding onto metal shell untwist individual conductor cut off and reserve around
0.54" (13.80mm) for proper termination.
- Push wires under the plug contacts, and push metal
shell on fixed position. Then insert assembly into termination hand tool or crimping
machine with appropriate die set and terminated.
- Cut off residue shielding and slide S.R. over plug
and snap into place.
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PATCH CABLE ASSEMBLE
PROCEDURE
- Strip the cable jacket to expose approximately
1.70 inches (41mm) of unshielded contuctor.
- Cut off alumium foil, peel and folding back
shielding over cable jacket through metallic strain relief hook to expose conductors,
untwist individual conductor fit into lnsert Bar. Cut off and reserve around 0.63"
(16.00mm) for proper termination.
- Push the lnsert bar into housing and the wires
under the plug contacts, use crimping hand tool to press the plug contact blade and drain
wire or braid shielding under metallic strain relief hook at one time assembly with
appropriate die set and terminated.
- Cut off residue shielding to be finished
semi-final assembly procedure, then you can use color cap over plug to snap into place, or
put it into mold of injecting machine for molding plastic cap.
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